KUNSHAN YGT IMP.&EXP. CO.,LTD
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Yogurt Production Plant Product overview
Our custom built 500-8000L/H yogurt production plants provide advanced, comprehensive yogurt processing solutions designed to meet the growing demand for high quality automated dairy products. Whether you are producing stirred, set or flavored yogurt, this equipment with PLC automation is the perfect solution for dairies looking to increase efficiency, maintain consistent product quality and increase operational flexibility.
This versatile line is capable of processing milk into various types of yogurt, including classic plain, Greek, probiotic and flavored yogurt, while ensuring the best hygiene standards and food safety.
Yogurt Production Plant Main features
Customized production capacity: Production capacity ranges from 500L/h to 8000L/h, tailor-made according to your specific production needs.
PLC Control System: Fully integrated programmable logic controller (PLC) for precise control, easy monitoring and reduced labor requirements. The system has a friendly interface and stable operation.
Multi-product versatility: Ability to produce stirred, set and flavored yogurts. Customize your yogurt with a variety of ingredients and seasonings to meet different market needs.
HIGH QUALITY STAINLESS STEEL CONSTRUCTION: Made of SUS304 and SUS316 food grade stainless steel, ensuring durability, safety and hygiene.
Advanced Homogenization and Pasteurization: Ensure smooth texture, extended shelf life and superior yogurt quality with efficient pasteurization and homogenization systems.
Energy and Water Saving: Designed to minimize energy and water consumption, helping to reduce operating costs and environmental impact.
Automatic Cleaning System (CIP): CIP (Clean in Place) systems allow for easy and thorough cleaning without the need for manual labor, ensuring high hygiene standards.
Flexible packaging solutions: suitable for a variety of packaging types, including cups, bottles, bags and bulk containers, with automatic filling and sealing equipment.
Yogurt Production Plant Main equipment and components
Milk reception and preparation
Milk storage tank: A large tank for storing raw milk.
Milk Filtration: Ensures that milk is free of impurities before processing.
Pasteurizer: Heating system pasteurizes milk at precise temperatures to ensure safety and quality.
Homogenizer: Breaks down fat molecules to give the final yogurt product a smooth, consistent texture.
fermentation tank
The fermentor has adjustable temperature and time settings for precise yogurt fermentation, which is essential for the production of set and stirred yogurt.
Insulated fermentation vessels maintain a constant temperature during fermentation.
cooling system
The cooling tank quickly brings the yogurt to the temperature required after fermentation, ensuring the quality and texture of the product.
Flavored Yogurt Mixing System
Automatic flavor blending system for blending purees, sweeteners and flavors with yogurt.
Customizable settings for adding fruit, sugar or other ingredients during production.
Filling and packaging line
Automatic Filling Machine: Accurately fills yogurt into cups, bottles or bags.
Sealing and Labeling Machine: Provides sealed packaging with customizable labels for marketing purposes.
Packaging options: Suitable for various packaging formats such as cups, bottles, bags or bulk containers.
CIP cleaning system
CIP systems automatically and safely clean the entire production line to meet high hygiene standards and reduce maintenance downtime.
PLC control panel
A user-friendly PLC control system monitors and controls the entire production process from milk receipt to final packaging.
The touch screen interface is easy to use and displays real-time data.
Remote troubleshooting and maintenance support options.
Yogurt Production Plant Technical Parameters
| raw material | milk powder,fresh milk |
| final product | Stirred yogurt,set yogurt,Flavored yogurt drinks |
| capacity | 500L-8000L/H |
| final product package | bag/bottle/gable box/cup etc |
| filling temperature | 35°C - 45°C for set milk,2°C - 10°C for stirred yogurt |
| Storage conditions | 2°C - 6°C |
| shelf life | 2-4weeks |
Yogurt Production Plant pictures
Yogurt Production Plant Specification
Production capacity: can be customized from 500L/h to 8000L/h, suitable for small to large dairy factories.
Material: SUS304 food-grade stainless steel, parts in contact with acidic or corrosive substances are made of SUS316.
Power supply: 380V, 50Hz (can be customized according to regional electrical standards).
Energy consumption: Energy-saving design, low energy consumption per liter of yogurt.
Water Consumption: Optimized to minimize water consumption during cleaning and processing.
Automation: It adopts PLC control and is fully automated to ensure high efficiency and easy operation.
Dimensions: Customized sizes based on required capacity and available factory space.
Temperature Control: Precise temperature control for pasteurization, fermentation and cooling.
Cleaning system: Fully automatic CIP cleaning system, hygienic, easy and efficient.
Types of Yogurt Production Plant
Stir the yogurt: to create a creamy, smooth, even texture. Perfect for blending and packaging yogurt into cups or bottles.
Settled yogurt: Yogurt can solidify in the container, giving it a firmer texture. This type of yogurt is often used in Greek yogurt or premium yogurt products.
Flavored yogurt: The system can mix a variety of flavors, including puree, chocolate, vanilla and other additives, to produce a variety of flavored yogurt.
Benefits of Customized Yogurt Production Plant
Efficient automation: Through fully automated processes and PLC control, the system optimizes production speed, reduces labor, and improves operational efficiency.
High-Quality Product: Consistently high-quality yogurt production with a smooth texture and perfect consistency.
Customization: Customize the line to your specific needs, including capacity, yogurt type and packaging format.
Cost-Effectiveness: Energy-efficient operation and low water consumption help reduce overall production costs.
Easy maintenance: CIP system and automated controls ensure easy maintenance and hygienic management.
Versatility: The ability to produce different types of yogurt makes it suitable for a variety of market segments, including traditional, probiotic, Greek and flavored yogurts.
Hygiene Compliance: Comply with international food safety and hygiene standards to ensure safe production and high-quality products.
Yogurt Production Plant Application areas
Dairy Plant: Ideal for medium to large sized yogurt production.
Private Label Manufacturer: For companies that want to create their own yogurt brand.
Probiotic Yogurt Maker: For manufacturers focused on producing functional, probiotic-rich yogurt.
Retail and Foodservice: Capable of producing yogurt in a variety of packaged formats for supermarkets, grocery stores and foodservice businesses.
Why choose us Yogurt Production Plant?
Customized Solutions: We offer fully customized yogurt production lines based on your unique requirements, ensuring maximum production efficiency and product quality.
Experienced Team: Our team has many years of experience in designing and supplying dairy equipment and can provide expert advice and solutions to meet your production goals.
Comprehensive support: From initial consultation to installation, training and after-sales service, we are committed to supporting you every step of the way.
Global Reach: Our yogurt processing lines are trusted by dairy producers around the world, ensuring satisfaction and reliability.
Contact us
For more information about our custom 500-8000L/H yogurt production plants and to get a custom quote, please contact us.