KUNSHAN YGT IMP.&EXP. CO.,LTD
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CIP systems are essential in industries like food & beverage, pharmaceuticals, and chemicals, ensuring hygiene, improving efficiency, and reducing operational costs. Here are the key benefits:
1. Advantages of an Automated CIP System
Fully Automated Operation – PLC-controlled system reduces manual intervention and human errors.
Programmable Cleaning Cycles – Customizable cleaning programs for different equipment and contamination levels.
Real-Time Monitoring – Integrated sensors track temperature, pressure, flow rate, pH, and conductivity.
Energy and Resource Efficiency – Optimized use of water, energy, and cleaning agents to minimize waste.
Data Logging & Traceability – Meets GMP, HACCP, FDA standards, ensuring compliance and audit readiness.
Enhanced Safety – Reduces human exposure to hazardous cleaning chemicals.
Pictures of CIP System
Technical parameters of CIP system
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2. Automated CIP System Cleaning Process
·Pre-Rinse – Removes initial residues using water.
·Alkaline Wash – Uses alkaline detergents (e.g., NaOH) to break down fats, proteins, and organic contaminants.
·Intermediate Rinse – Flushes out alkali residues to prevent chemical reactions.
·Acid Wash (Optional) – Uses acidic cleaning agents (e.g., HNO₃) to eliminate mineral deposits and scale.
·Sanitization – Hot water or disinfectants (e.g., peracetic acid) kill bacteria and microorganisms.
·Final Rinse – Uses purified or deionized water to remove all residues and ensure cleanliness.
3. Key Components of an Automated CIP System
PLC-Based Control System – Pre-programmed cleaning sequences for automation.
Human-Machine Interface (HMI) – Touchscreen interface for real-time monitoring and operation.
Pumps and Flow Control – Ensures stable liquid circulation for thorough cleaning.
Sensors and detection units for CIP systems - monitor temperature, flow rate and chemical concentration for optimal performance.
Heating System – Controls cleaning fluid temperature for enhanced cleaning efficiency.
Cleaning Solution Recovery System – Filters and reuses cleaning fluids, reducing operational costs.
4.Application and industry of CIP system
Food & Beverage – Dairy, beer, soft drinks, juice production lines.
Pharmaceutical & Biotechnology – Sterile manufacturing, bioreactors, vaccine, and injectable production.
Chemical & Cosmetics – Fine chemicals, personal care product manufacturing.
The Automated CIP System enhances cleaning efficiency, ensures hygiene compliance, and reduces operational costs, making it an essential solution for modern industrial production.